PRODUCTION METHODS

Top-mounted weighers (mounted above VFFS)

*A third-party product

Features

  • Stage frames are built above the VFFS for installing a weigher.
  • Each content at a certain weight is dropped into the VFFS from a weigher.
  • There is no conveyor or other machinery between a weigher and the VFFS, so the layout is very simple and does not take up large floor space.
  • Enough height is needed to choose this layout.

Multihead weighers

  • Multiple hoppers are usually circularly laid.
  • A small amount of content is allotted in each hopper.
  • The weigher makes a combination of some hoppers to get as close to a target weight as possible.
  • This weighing system is effective and worthwhile, especially for packing large-weight contents.
    (Exact weight or a slight overweight is ideal.)
  • The standard shape of multi-head weighers:Round.
    (Square-shaped and inline-shaped multi-head weighers are other options but not common.)

Supply conveyor

*A Sunwa Plus product

Features

  • A conveyor intermediates between a VFFS and a weigher.
  • A weigher carries weighed and allotted content to a VFFS.
  • Compared with top-mounted weighers,conveyors relatively do not take much space vertically.

[Ways to supply items to VFFS]

  • Bucket conveyors (Very common way)
  • Cleated belt conveyors
  • Manually placing in a bucket or on a belt

Attention

  • Take a horizontally vast space.
  • Take time to wash all buckets.
  • Option: water flow washer and air blower.
    These devices can wash buckets effortlessly
    (but it is not a thorough cleaning.)

Top-mounted volumetric feeders - mounted directly on VFFS

  • Top-mounted volumetric feeders are directly installed on VFFS(Connecting frames are used to mount firmly.)
  • The size of volumetric feeders is relatively compact.
  • Examples of volumetric feeders are vibration feeders, inline- multi-head weighers, etc.
  • Very compact as stage frames are not needed

Vibratory feeders

*A third-party product

Features

  • Vibratory feeders:
    • Vibrate trough plates to carry components (Plural plates, three or four plates, will increase precision)
    • Let the components drop little by little at the edge of the plate
    • Stop vibrating once it reaches the target weight
  • Uses for granular components, tiny amount (Big amount would cause excessive fillings)
  • Simple structure, easy to use

Augers

*A third-party product

Features

  • Auger fillers are auger powder-filling machines
  • The filler’s screw revolves and pushes components into the forming
    pipe of the VFFS (This mechanism prevents powders from soaring)

Volumetric feeders

*A Sunwa Plus product

Features

  • Confirm volume, not weight
  • Several cups are arranged circularly on a round revolving board, and the bottom of each cup opens one by one to let the content go
  • Use for granular/powder components
  • Not suitable for big and complicated packages
  • Reasonable compared with weighers
  • Not appropriate for packaging precise-weight products

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